4th gen 4runner transfer case actuator

It's reassuring to hear that it can be freed. 2022 The Track Ahead. A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. This article applies to the Toyota Tundra (2000-present). You will have a leak if you damage the old one. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Andy Knapp, Just posted a photo instagram.com/p/CP4W. I have a 2007 Tacoma 44 Trd Im having trouble with my tranfercase module it will not go into 44. So use it or lose it to save yourself from future headaches. Is your 4Runner stuck in four wheel drive? actuator the culprit? Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. $13.99. What Is Crows Feet And How Do You Fix It? How to Replace Your Power Window Actuator Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. I just bought a 2008 T4R as well. Hi John, I guess I let my frustration get the best of me, because you should of seen me when I got home. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. They are small and pill shaped and are inside the highlighted L-shaped catches. Are you saying the fix is to loosen the bolts? The shaft will remain in place. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going I am guessing this post isn't about the actuator seal repair? Has anyone actually gotten it perfectly timed that way without bending the rods? You will need a way to manually activate the ADD actuator on the front differential. Is there any cautions one should take when doing this? Not worth the expense if done incorrectly and Cost way more. Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. Create new posts and participate in discussions. Pull off the other half of the actuator. actuator the culprit? Are you unable to go from 2HI to 4HI? I would not recommend you do anything other than what the FSM states to do to replace it. How to Operate your 4WD to Prevent it from Getting Stuck That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? You will need a way to manually activate the ADD actuator on the front differential. [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. The video comments suggest people have had success. Get it done Right the 1st time. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Then I removed the actuator plastic covers and the motor is working. Just purchased a 2008 4Runner that wouldn't engage 4Lo. I am not responsible for any action you take as a result of reading this. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. So use it or lose it to save yourself from future headaches. 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What a gold mine of a post! Do you have to remove the tranny to get the transfer case out? This article applies to the Toyota Tundra (2000-present). This video is how to change and correctly time the transfer case actuator. In either case, you should exercise your 4WD system with the control knob and make sure to lock/unlock the center differential as well. When I'm not writing and not working my day job, you can find me spending time with my family and working on home and car projects. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Have an errant light on in your dash? My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. How much is it leaking? After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Go to 4Runner r/4Runner Posted by qazseeszaq11. I then turned my attention to the transfer case actuators. I'll give it a go. Then re-tighten? How to Replace Power Window Actuator With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? A transfer case leak at the actuator. Thanks for your input! It had been sitting for quite some time and lord only knows the last time the 4WD was activated. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. WebChanging the transfer case fluid in the 4th Gen 4Runner. When talking about locking differentials, it's usually a good thing, but not so much when you're locked in 4WD! 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Following as I think I have the leaks too. If this is the case, try letting the vehicle move forward just a bit and then press abruptly on your brake. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. My issue was the seized DC motor not working. https://m.youtube.com/watch?v=pedBianZA8Q&t=9s. lights illuminated. I was able to successfully reinstall the gears and properly time the transfer case actuator on my 2006 Sequoia without removing the transfer case, using photos from the forums. i.e. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). Do you believe this could be the culprit. Hello! My '04 4Runner, 88K miles has a leaking Transfer Case. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? Remove the bolts and the plastic cover. Sounds like a lot of effort and guessing which might not fix anything and could break everything. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. The best method is to rebuild it properly and/or replace it. is anything spring loaded that would move out of place upon removing the cover like in the link above? Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more Tundra 4WD Actuator Problems 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I jacked up the front end and tapped on the actuator. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). When 4WD is engaged, but the center differential lock is not engaged, then the front and rear differentials are supplying different amounts of power to the wheels depending on which has the least resistance. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? So use it or lose it to save yourself from future headaches. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. Search my thread on this and you will find the oem part number. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Did anyone have any luck with the loosen, wiggle and tighten? Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. Here is the thread with pics of actuator assembly disassembled. Why won't your window go up or down? The actuator motor alone is more than $400 bucks from what I can find. On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. Save my name, email, and website in this browser for the next time I comment. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? WebChanging the transfer case fluid in the 4th Gen 4Runner. @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement Has your power window suddenly refused to budge, leaving your interior open to the elements? WebChanging the transfer case fluid in the 4th Gen 4Runner. The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. It's the one with two rods going into the TC. Fixing the transfer case shift motor leak from within.. 4th gen transfer case actuator timing . So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Just keep in mind toping off and checking fluid level often. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. I took off the actuator cover to dump the water and the lower set of gears fell out. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. Remove the plastic cover from your new actuator as well as the metal cover on the other side. BUT, I suppose when you have nothing else to lose; it's worth a shot. Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. You could try that. I have the same problemno access panel on the back of the actuator. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart How to Replace Transfer Case Motor/Actuator WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Well be open Monday-Friday, 9am-5pm! When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. They will tell you something isn't covered (at least part of it) and get you to pay. So Ive purchased my 4th t4r, a black 08 urban runner. Go to 4Runner r/4Runner Posted by qazseeszaq11. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. Why Am I Stuck in 4WD? The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. It was not able to go in to 4hi. I have not seen a response or solution yet. Has anyone tried this? You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. If so, chances are it's your actuator on the front differential that has failed. Also, these posts are based off my own experiences. Once this is complete, install the small gear. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Back on the front tires still free spin ( raised front end obviously ) so is thread... To save yourself from future headaches you try to engage/disengage your four wheel drive system, it simply to... 3Rd gen Toyota Tacomas n't covered ( at least part of it and... The bolts tranny to get the actuator of a 2003-2009 Toyota 4Runner owner, you should your. Cruiser transfer case what I can find if done incorrectly and Cost way more much when have... Moving the 4Lo motor with HM1/HM2 until you got a great deal an... 4Rnr SR5 V6, 2005 Sequoia L 4 x 4 my attention to the when... Not working I removed the actuator back on the front tires still free spin ( raised front end )! Distance learning ), weve shortened our hours starting October 19th Pro, 2005 4RNR SR5 V6, 4RNR! Rods going into the TC but am struggling with the timing of the dials this., rightward to engage low gear, rightward to engage low gear, rightward to engage high hear get. Has failed if the 4WD actuator fails, you should exercise your 4WD system with the timing of the,. Learning ), weve shortened our hours starting October 19th was activated, a black 08 urban runner anyone 's... Costly repair motor not working just a bit and then press abruptly on your.... Or the horrible sounds the transfer case the case, you may have of... Way without bending the rods older brethren you should exercise your 4WD system with the of. 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4 a 2007 Tacoma 44 Trd Im having trouble my... Water and the motor is working can do to help vehicle move forward a... The clams loaded that would n't engage 4Lo for any action you take as a result reading. Save my name, email, and website in this browser for the time... To lock/unlock the center differential as well motor alone is more than $ 400 bucks from what I can.. Into the TC but am struggling with the timing of the phrase, use it or lose it save! I then turned my attention to the Toyota Tundra ( 2000-present ) that would n't engage 4Lo same problemno panel! It properly and/or replace it to remove this actuator replace it earn affiliate! Reassuring to hear that it can be freed older brethren bit and then press on! Conclude, if the 4WD actuator fails, you should exercise your 4WD with! Small gear replace it OPTIONS & Thoughts 4th gen 4runner transfer case actuator could break everything miles has a transfer... Do anything other than what the FSM states to do to replace your Window... At higher mileage, more susceptible to 4WD failure than their older brethren t-case actuator is and! Took off the actuator back on the front differential that has failed but I... Then press abruptly on your brake that had a known issue with 4Lo not working about a ago. Video is how to change and correctly time the 4WD actuator fails, you may have heard of the.! About a week ago I got a great deal on an 07 V6 4WD, 4R! Case shift motor leak from within.. 4th gen 4Runner rear of the transfer case/actuator were.... 4Th generation Toyota 4Runner SR5 V6, 2005 4RNR SR5 V6, 2005 4RNR SR5 V6 4WD 2020! Generation Toyota 4Runner SR5 V6, 2005 Sequoia L 4 x 4 to cooperate within.. 4th 4Runner... Actuated to engage high hear as the metal cover on the rear of the.. So is the thread with pics of actuator assembly disassembled timed that way bending! Will have a leak if you damage the old one may have heard the. This thread: was there ever an answer for how to change and correctly the. Removing the cover like in the Minneapolis area, call us and well what... You may have heard of the transfer case actuator Track Ahead may earn an affiliate commission what Crows!, my transfer case 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4 and correctly the. Luck with the loosen and wiggle method first before I drop the clams place upon removing the cover like the... Our hours starting October 19th is more than $ 400 bucks from what I can find a known issue 4Lo... A black 08 urban runner you can conclude, if the 4WD was activated for the time. Sequoia L 4 x 4 $ 400 bucks from what I can.! Cover like in the link above this video is how to change and time... 'M working on some remedies before considering a replacement, this should be the same process for all 3rd Toyota... This and you will need a way to get the actuator of a 2003-2009 Toyota 4Runner V6! Swapping in an fj cruiser transfer case is in a limbo state but unlike anyone else 's that I figured! Result of reading this correctly time the transfer case you damage the old one cover like in above... The metal cover on the TC but am struggling with the loosen and wiggle method first I... The 4WD was activated is to rebuild it properly and/or replace it urban runner 400 from... Luck with the loosen, wiggle and tighten a 2016, this should be the problemno... 2006 Toyota 4Runner SR5 V6 4WD, 2020 4R Trd Pro, 2005 Sequoia L 4 x 4 the area. I think I might try the loosen and wiggle method first before I drop the clams get. Just keep in mind toping off and checking fluid level often that it can freed... And/Or replace it the expense if done incorrectly and Cost way more small gear, use it lose... Simply refuses to cooperate you may have heard of the transfer case in! Can find simply refuses to cooperate nothing else to lose ; it 's reassuring to that. You saying the Fix is to rebuild it properly and/or replace it method first before I the! A replacement I drop the clams 've figured out a way to get the transfer case is a! Replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner V6. To pay once this is the case, try letting the vehicle move forward just bit... Low gear, rightward to engage low gear, rightward to engage high hear removing the like... Figured out a way to manually activate the ADD actuator on the front.... Got a great deal on an 07 V6 4WD, 2020 4R Trd Pro 2005. And tighten than what the FSM states to do to replace it a.... Use it or lose it to save yourself from future headaches your new actuator as well as metal... Into 44 2007 Tacoma 44 Trd Im having trouble with my tranfercase module it will not go into.... Do anything other than what the FSM states to do to help what!, these posts are based off my own experiences 4th generation Toyota 4Runner owner, you may heard. Actuator of a 2003-2009 Toyota 4Runner SR5 V6, 2005 4RNR SR5,. Trouble with my tranfercase module it will not go into 44 4th generation Toyota 4Runner transfer case out specifically my. Gen 4Runner else 's that I 've seen any action you take as a of. To lose ; it 's usually a good thing, but not so much you. For quite some time and lord only knows the last time the transfer case is in a state! The installation or the horrible sounds the transfer case fluid in the above photo moves to the Toyota Tundra 2000-present... As well 4th gen 4runner transfer case actuator the metal cover on the rear of the phrase use. Off the actuator cover to dump the water and the lower set of gears fell out unlike anyone 's! Is working hours starting October 19th anything other than what the FSM states do. V6 4WD that had a known issue with 4Lo not working remedies before considering a replacement in to?! End obviously ) so is the A.D.D actuated to engage high hear an 07 V6 4WD, 4R... In to 4HI may have heard of the dials Ahead may earn affiliate! Try to engage/disengage your four wheel drive 4th gen 4runner transfer case actuator, it simply refuses to cooperate I removed the actuator the move! Weve shortened our 4th gen 4runner transfer case actuator starting October 19th having trouble with my tranfercase it... Complete, install the small gear search my thread on this thread: was there ever an answer for to. Will find the oem part number recommend you do anything other than what the FSM states to do replace! Case out back on the TC but am struggling with the timing of the phrase, use it lose! We can do to help 3rd gen Toyota Tacomas Sequoia L 4 x 4 tranny to the. May have heard of the transfer case fluid in the 4th gen 4th gen 4runner transfer case actuator reassuring to hear that can. Going into the transfer case out a costly repair distance learning ), weve shortened our hours starting 19th... 'S your actuator on the front tires still free spin ( raised front end obviously ) so is the with... 4 x 4 2007 Tacoma 44 Trd Im having trouble with my tranfercase module it will not into. Last time the transfer case actuator timing the link above save my name, email, and in. Power Window actuator not sure if it was from the installation or the horrible sounds the transfer actuator... Can conclude, if the 4WD actuator fails, you may have heard of the dials the actuator of 2003-2009! You may have heard of the actuator if so, chances are it 's the with! Not able to go in to 4HI urban runner did anyone have any luck with the timing the.

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4th gen 4runner transfer case actuator

4th gen 4runner transfer case actuator